Molding & tooling

Attention to detail

Precision and quality are crucial in mold and tool making. Our expertise enables us to produce high-quality molds and tools that meet the highest requirements.

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Molds & tools for your manufacturing

Forming tools are mainly used in the plastics processing industry, but also in concrete construction and foundries. For concrete casting, we produce negative molds with different surface qualities and durability.


High-precision manufacturing


Individual solutions


State-of-the-art technologies


Longstanding experience

Molding & Tooling services

Solutions & products

Direct molding (DCIM)

Manufacturing solution

Direct molding (DCIM)

Direct Compound Injection Molds (DCIM) have a simple design to effectively reduce initial costs, especially for prototypes and small production runs. Reworking and repairs to extend tool life are not feasible. In most cases, these molds are directly milled. This process is also known as direct molding.

Manufacturing solution

Permanent molds

Permanent molds are used for mass production. They are robust and easy to rework. In addition, the process equipment is optimally integrated. This minimizes process costs during production. The more complex design is associated with higher investment costs. However, these are spread over a much larger number of units.

Permanent molds

Formwork

MANUFACTURING SOLUTION

Formwork

Negative formwork for concrete casting can be milled directly from EPS (expanded polystyrene) material in the most convenient way. Our formwork construction is a useful addition and alternative, especially when conventional formwork construction is no longer an option, for example, in the case of multi-curved surfaces. We also finish the surface of negative formliners up to SB4 when fair-faced concrete quality is required.

MANUFACTURING SOLUTION

Prepregs

For the processing of prepregs in autoclaves, we manufacture directly milled tools or CFRP molds depending on the production size. The directly milled tools are especially suitable for highly reactive prepregs that are processed at lower temperatures and lower pressures. Since no pattern making is necessary, this process is cost-effective, but the tools are only suitable for small quantities. We produce CFRP molds using milled master models. The molds are robust and durable and suitable for temperatures up to 200°C.

Prepreg Verfahren

syntechnics GmbH
Ringstraße 16
23758 Oldenburg in Holstein
Germany

+ 49 (0) 4361 / 62357-0

kontakt@syntechnics.com

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